REPLACEMENT OF MASTER LOADING DOOR HOLD OPEN MECHANISM
TYPES I, II, III AND IV
1OPEN MASTER LOADING DOORS
2TO DISENGAGE HOLD OPEN MECHANISM:REMOVE ONE (1) 86231 6-32 TORX HEAD SHOULDER SCREW
3TO REPLACE HOLD OPEN MECHANISM: REMOVE INSERT ASSEMBLY (SEE INSTRUCTIONS PAGE 6)
4DRILL OUT SEVEN (7) 86098 1/8 in. POP RIVETS AND REMOVE THE 86279 HOLD OPEN GUARD AND THE 86267 LATCH HOLD OPEN BRACKET (LEFT SIDE); 86265 LATCH HOLD OPEN BRACKET (RIGHT SIDE)
REPLACEMENT OF MASTER LOADING DOOR HOLD OPEN MECHANISM
REMOVAL OF INSERT ASSEMBLY
TYPES I, II, III AND IV
1OPEN MASTER LOADING DOORS
2DISENGAGE HOLD OPEN MECHANISMS(SEE INSTRUCTIONS PAGE 4)
3[FOR TYPES I, II] REMOVE EIGHT (8) 91123 8-32 TORX HEAD SCREWS FROM INSERT ASSEMBLY [FOR TYPES III, IV] REMOVE TWELVE (12) 91123 8-32 TORX HEAD SCREWS FROM INSERT ASSEMBLY
4DRILL OUT FOUR (4) 91057 3/16 in. POP RIVETS AT BOTTOM OF SLIDE MECHANISM AND REMOVE BRACKET
5SLIDE INSERT ASSEMBLY OUT PARTIALLY TO MAKE REPAIRS TO MASTER LOADING DOORS, OTHERWISE REMOVE INSERT ASSEMBLY AND LAY FLAT ON BACK
6REPLACE WITH NEW INSERT ASSEMBLY
7[FOR TYPES I, II] REPLACE EIGHT (8) 91123 8-32 TORX HEAD SCREWS FROM INSERT ASSEMBLY [FOR TYPES III, IV] REPLACE TWELVE (12) 91123 8-32 TORX HEAD SCREWS FROM INSERT ASSEMBLY
8REPLACE FOUR (4) 91057 3/16 in. POP RIVETS AT BOTTOM OF SLIDE MECHANISM AND REPLACE BRACKET
9REPLACE HOLD OPEN MECHANISMS (SEE INSTRUCTIONS PAGE 6)AND CLOSE MASTER LOADING DOORS
PART #
DESCRIPTION
91003
CABINET ASSEM. FOR TYPE III, IV
91057
3/16 in. DIA X .55 L SS POP RIVET
91602
INSERT ASSEM. FOR TYPE I
91070
CABINET ASSEM. FOR TYPE I, II
91123
8-32 X 1/2 in. TORX HEAD SCREW
91262
BRACKET
91244
INSERT ASSEM. FOR TYPE IV
91604
INSERT ASSEM. FOR TYPE II
91615
INSERT ASSEM. FOR TYPE III
REQUIRED TOOLS
PORTABLE DRILL
T-20 TORX HEAD SCREWDRIVER/BIT
PORTABLE POP RIVET GUN
HAMMER
PLIERS
REMOVAL OF INSERT ASSEMBLY
REPLACEMENT OF MASTER LOADING DOOR
TYPES I, II, III AND IV
1OPEN MASTER LOADING DOORS
22DISENGAGE HOLD OPEN MECHANISMS FROM TOP OF MASTER LOADING DOORS (SEE INSTRUCTIONS PAGE 4)
5WITH THE HAMMER AND 1/8 in. ROD, TAP THE HINGE ROD TO DISLODGE THE 91260 THREADED INSERT
WARNING:DOORS CAN FALL OUT WITH HINGE PIN REMOVED.
6PULL OUT HINGE ROD WITH PLIERS FROM THE BOTTOM
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7REPLACE HINGE ROD BY REVERSING STEPS 4-6, USING A CORDLESS DRILL ATTACHED TO THE HINGE ROD TO EASE THE INSERTION INTO THE MASTER LOADING DOOR (IF NECESSARY)
8REPLACE HOLD OPEN MECHANISM (SEE INSTRUCTIONS PAGE 4)
1OPEN PARCEL DOOR, #1P ON TYPE I, TYPE II, TYPE III AND TYPE IV AND / OR #2P ON TYPE I AND TYPE III.
2TO REMOVE/REPLACE COVERS: A. REMOVE OR REPLACE PARCEL LOCK COVER 91255 USING THREE (3) 84995 8-32 X .250 1-WAY TAMPERPROOF SCREW
B: TO ACCESS ARROW LOCK REMOVE PARCEL LOCK COVER 91259 BY REMOVING TWO (2) 84993 10-32 X .312 in. MCGARD SCREWS USING POSTAL MES NO. 110050 MCGARD SCREW DRIVER.
3TO REMOVE/REPLACE ARROW LOCK: A. REMOVE FOUR (4) 86091 10-32 LOCK NUTS - REMOVE ARROW LOCK
4TO REMOVE/REPLACE PARCEL LOCK CAM ASSEMBLY: A. REMOVE ONE (1) 5/16-24 LOCK NUT (INCLUDED IN LOCK ASSEMBLY) B. REMOVE ONE (1) 91620 3/8-24 HEX NUT
C. REPLACE ONE (1) 5/16-24 LOCK NUT (INCLUDED IN LOCK ASSEMBLY) D. REPLACE ONE (1) 91620 3/8-24 HEX NUT
5TO REMOVE/REPLACE PARTON LOCK: A. REMOVE ONE (1) 5/16-24 LOCK NUT (INCLUDED WITH LOCK ASSEMBLY). REMOVE ONE (1) LOCK CLIP AND LOCK. B. REPLACE NEW LOCK - REPLACE ONE (1) LOCK CLIP AND ONE (1) 5/16-24 LOCK NUT (INCLUDED WITH LOCK ASSEMBLY).
2PLACE ONE END OF PARCEL DOOR SPRING 86431 OVER THREADED POST ON PARCEL DOOR AND TIGHTEN ONE (1) 86092 8-32 LOCK NUT
3INSERT OPPOSITE END OF SPRING THROUGH ONE (1) 91128 8-32 X 0.375 TATPTITE TORX HEAD SCREW AND TIGHTEN TO FRAME AS SHOWN
PART #
DESCRIPTION
86092
8-32 LOCK NUT
86431
PARCEL DOOR SPRING
91128
8-32 x 0.375 TAPTITE TORX HEAD
REQUIRED TOOLS
HAMMER
T-15 TORX HEAD SCREWDRIVER/BIT
PLIERS
11/32 in. SOCKET WRENCH
REPLACEMENT OF PARCEL DOOR SPRING
REPLACEMENT OF SHELF
TYPES I, II, III AND IV
1OPEN MASTER LOADING DOORS
2WITH A HAMMER APPLY FORCE UNDERNEATH THE SHELF TO BE REMOVED, DISLODGING IT FROM THE METAL SNAPS HOLDING IT TO THE INSERT PANEL. LIFT AND PULL TOWARD FRONT OF CBU
3TO REPLACE THE SHELF, PLACE IT ABOVE THE METAL SNAPS, ALIGN IT FRONT TO BACK, AND APPLY FORCE WITH A HAMMER TO SNAP THE SHELF BACK INTO PLACE
THIS PROCEEDURE WILL NOT WORK FOR THE SHELF ABOVE A PARCEL LOCKER.
PART #
DESCRIPTION
86051
SHELF
REQUIRED TOOLS
HAMMER
REPLACEMENT OF SHELF
REPLACEMENT OF MASTER LOADING DOOR SLIDE MECHANISM
TYPES I, II, III AND IV
1OPEN MASTER LOADING DOORS
2COMPLETELY REMOVE INSERT ASSEMBLY (SEE INSTRUCTIONS - PAGE 6)
3DRILL OUT TWO (2) 86098 1/8 in. POP RIVETS AT TOP OF SLIDE MECHANISM AND REMOVE WEAR PLATE
4DRILL OUT TWO (2) 86098 1/8 in. POP RIVETS NEAR ARROW LATCH AND REMOVE WEAR PLATE
5REMOVE ARROW LATCH HANDLE (SEE INSTRUCTIONS PAGE 26)
6REMOVE THE OLD SLIDE FROM THE TOP OF THE INSERT ASSEMBLY
7REPLACE SLIDE MECHANISM AND REVERSE STEPS 1-6
PART #
DESCRIPTION
86098
1/8 in. DIA X .328 in. L POP RIVET SS
91019
SLIDE MECH. FOR TYPE III
91037
WEAR PLATE
91086
SLIDE MECH FOR TYPE I, II
91106
SLIDE MECH. FOR TYPE IV
REQUIRED TOOLS
CORDLESS DRILL
PORTABLE POP RIVET GUN
1/8 in. DRILL BIT
3/16 in. DRILL BIT
5/32 in. HEX BIT/ALLEN WRENCH
REPLACEMENT OF A MASTER LOADING DOOR SLIDE MECHANISM
REPLACEMENT OF PEDESTAL
TYPES I, II, III AND IV
1OPEN MASTER LOADING DOORS
2REMOVE LEFT AND RIGHT SIDE 91079 FLOATING SHELVES, EXPOSING MOUNTING HOLES
WARNING: 2 PEOPLE REQUIRED TO REMOVE CABINET FROM PEDESTAL, UNIT IS FRONT HEAVY.
3REMOVE FOUR (4) 86089B 3/8-16 HEX NUTS AND FOUR (4) 86097 3/8 in. X .688 OD LOCK WASHERS
4FROM UNDERNEATH UNIT, REMOVE FOUR (4) 86101 3/8-16 X 1.25 CARRIAGE BOLTS
5UNBOLT UNIT FROM GROUND REPLACE PEDESTAL AND MOUNT TO GROUND