Cluster Box Unit (CBU) Maintenance Cheat Sheet

The official Florence Mailboxes 1570 cluster mailbox maintenance manual can be found here. Download PDF for printable version.

MAINTENANCE MANUAL

I

II

III

IV

	TYPE I	TYPE II	TYPE III	TYPE IV
INSTALLED HEIGHT	62"	62"	62"	62"
DEPTH	17-7/8"	17-7/8"	17-7/8"	17-7/8"
WIDTH	30-1/2"	30-1/2"	30-1/2"	30-1/2"
WEIGHT (WITHOUT PEDESTAL)	107 LBS	111 LBS	147 LBS	137 LBS
WEIGHT (WITH PEDESTAL)	125 LBS	129 LBS	162 LBS	152 LBS
QTY OF STANDARD COMPARTMENTS	8	12	16	13
QTY OF PARCEL COMPARTMENTS	2	1	2	1
PARCEL COMPARTMENT HEIGHT	10" , 13"	10"	10" , 13"	10"

TABLE OF CONTENTS

DESCRIPTION	PAGE
REPLACEMENT OF MASTER LOADING DOOR HOLD OPEN MECHANISM	4
REMOVAL OF INSERT ASSEMBLY	6
REPLACEMENT OF MASTER LOADING DOOR	8
REPLACEMENT OF HINGE ROD	10
REPLACEMENT OF RIGHT SIDE PATRON COMPARTMENT DOOR	12
REPLACEMENT OF ARROW LOCK DOOR	14
REPLACEMENT OF RIGHT SIDE PARCEL DOOR	16
REPLACEMENT OF LEFT SIDE PATRON COMPARTMENT DOOR	18
REPLACEMENT OF LEFT SIDE PARCEL DOOR	20
REPLACEMENT OF 910A PATRON LOCK	22
REPLACEMENT OF ARROW LOCK	24
REPLACEMENT OF ARROW LOCK LATCH/SLIDE HANDLE	26
REPLACEMENT OF PARCEL LOCK ASSEMBLY	28
REPLACEMENT OF PARCEL DOOR SPRING	30
REPLACEMENT OF SHELF	32
REPLACEMENT OF MASTER LOADING DOOR SLIDE MECHANISM	34
REPLACEMENT OF PEDESTAL	36

REPLACEMENT OF MASTER LOADING DOOR HOLD OPEN MECHANISM

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOORS
• 2TO DISENGAGE HOLD OPEN MECHANISM:REMOVE ONE (1) 86231 6-32 TORX HEAD SHOULDER SCREW
• 3TO REPLACE HOLD OPEN MECHANISM: REMOVE INSERT ASSEMBLY (SEE INSTRUCTIONS PAGE 6)
• 4DRILL OUT SEVEN (7) 86098 1/8 in. POP RIVETS AND REMOVE THE 86279 HOLD OPEN GUARD AND THE 86267 LATCH HOLD OPEN BRACKET (LEFT SIDE); 86265 LATCH HOLD OPEN BRACKET (RIGHT SIDE)
• 5REMOVE/REPLACE 91067 HOLD OPEN ARM
• 6REPLACE HOLD OPEN GUARD AND HOLD OPEN BRACKET - REPLACE SEVEN (7) 86098 1/8 in. POP RIVETS

• 7REATTACH HOLD OPEN ARM WITH 86231 6-32 TORX HEAD SHOULDER SCREW
• 8CLOSE MASTER LOADING DOORS

PART #	DESCRIPTION
86098	1/8 in. DIA X .328 in. POP RIVET SS
86231	6-32 X .187 TORX HEAD SCREW
86265	LATCH HOLD OPEN BRACKET - RT
86267	LATCH HOLD OPEN BRACKET - LT
86279	HOLD OPEN GUARD
91067	HOLD OPEN ARM

REQUIRED TOOLS
CORDLESS DRILL
PORTABLE POP RIVET GUN
1/8 in. DRILL BIT
T-15 TORX SCREWDRIVER/BIT

REPLACEMENT OF MASTER LOADING DOOR HOLD OPEN MECHANISM

REMOVAL OF INSERT ASSEMBLY

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOORS
• 2DISENGAGE HOLD OPEN MECHANISMS(SEE INSTRUCTIONS PAGE 4)
• 3[FOR TYPES I, II] REMOVE EIGHT (8) 91123 8-32 TORX HEAD SCREWS FROM INSERT ASSEMBLY [FOR TYPES III, IV] REMOVE TWELVE (12) 91123 8-32 TORX HEAD SCREWS FROM INSERT ASSEMBLY
• 4DRILL OUT FOUR (4) 91057 3/16 in. POP RIVETS AT BOTTOM OF SLIDE MECHANISM AND REMOVE BRACKET
• 5SLIDE INSERT ASSEMBLY OUT PARTIALLY TO MAKE REPAIRS TO MASTER LOADING DOORS, OTHERWISE REMOVE INSERT ASSEMBLY AND LAY FLAT ON BACK
• 6REPLACE WITH NEW INSERT ASSEMBLY

• 7[FOR TYPES I, II] REPLACE EIGHT (8) 91123 8-32 TORX HEAD SCREWS FROM INSERT ASSEMBLY [FOR TYPES III, IV] REPLACE TWELVE (12) 91123 8-32 TORX HEAD SCREWS FROM INSERT ASSEMBLY
• 8REPLACE FOUR (4) 91057 3/16 in. POP RIVETS AT BOTTOM OF SLIDE MECHANISM AND REPLACE BRACKET
• 9REPLACE HOLD OPEN MECHANISMS (SEE INSTRUCTIONS PAGE 6)AND CLOSE MASTER LOADING DOORS

PART #	DESCRIPTION
91003	CABINET ASSEM. FOR TYPE III, IV
91057	3/16 in. DIA X .55 L SS POP RIVET
91602	INSERT ASSEM. FOR TYPE I
91070	CABINET ASSEM. FOR TYPE I, II
91123	8-32 X 1/2 in. TORX HEAD SCREW
91262	BRACKET
91244	INSERT ASSEM. FOR TYPE IV
91604	INSERT ASSEM. FOR TYPE II
91615	INSERT ASSEM. FOR TYPE III

REQUIRED TOOLS
PORTABLE DRILL
T-20 TORX HEAD SCREWDRIVER/BIT
PORTABLE POP RIVET GUN
HAMMER
PLIERS

REMOVAL OF INSERT ASSEMBLY

REPLACEMENT OF MASTER LOADING DOOR

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOORS
• 2DISENGAGE HOLD OPEN MECHANISMS FROM TOP OF MASTER LOADING DOORS (SEE INSTRUCTIONS PAGE 4)
• 3REMOVE INSERT ASSEMBLY (SEE INSTRUCTIONS PAGE 6)
• 4CLOSE MASTER LOADING DOORS AND REMOVE FOUR (4) 86229 8-32 STAINLESS STEEL TORX HEAD SCREWS
• 5REMOVE ONE (1) 91061 TOP FRAME BRACE EXPOSING MASTER LOADING DOOR HINGES
• 6SLIDE MASTER LOADING DOOR OUT THROUGH TOP OF INSERT ASSEMBLY AND REPLACE WITH NEW MASTER LOADING DOOR

• 7CLOSE MASTER LOADING DOORS AND REPLACE FOUR (4) 86229 8-32 STAINLESS STEEL TORX HEAD SCREWS. REPLACE ONE (1) 91061 TOP FRAME BRACE CONCEALING MASTER LOADING DOOR HINGES
• 8REPLACE INSERT ASSEMBLY (SEE INSTRUCTIONS PAGE 6)
• 9REPLACE HOLD OPEN MECHANISM (SEE INSTRUCTIONS PAGE 4)

PART #	DESCRIPTION
86229	8-32 X .75 in. SS TORX HEAD SCREW
91061	TOP FRAME BRACE
91135	RIGHT MLD ASSEM. FOR TYPE III
91140	LEFT MLD ASSEM. FOR TYPE III
91145	RIGHT MLD ASSEM. FOR TYPES I, II
91150	LEFT MLD ASSEM. FOR TYPE I
91190	LEFT MLD ASSEM. FOR TYPE II
91210	LEFT MLD ASSEM. FOR TYPE IV
91220	RIGHT MLD ASSEM. FOR TYPE IV

REQUIRED TOOLS
T-15 TORX HEAD SCREWDRIVER/BIT
PORTABLE DRILL
PLIERS

REPLACEMENT OF MASTER LOADING DOOR

REPLACEMENT OF HINGE ROD

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOOR
• 2DISENGAGE HOLD OPEN MECHANISM FROM TOP OF MASTER LOADING DOOR (SEE INSTRUCTIONS PAGE 4)
• 3COMPLETELY OPEN MASTER LOADING DOOR SO THAT THE HINGE PIN IS VISIBLE / AND OR COMPLETELY REMOVE INSERT ASSEMBLY (SEE INSTRUCTIONS PAGE 6)
• 4REMOVE ONE (1) 86455 10-32 HEX LOCKNUT
• 5WITH THE HAMMER AND 1/8 in. ROD, TAP THE HINGE ROD TO DISLODGE THE 91260 THREADED INSERT
  WARNING:DOORS CAN FALL OUT WITH HINGE PIN REMOVED.

• 6PULL OUT HINGE ROD WITH PLIERS FROM THE BOTTOM <
• 7REPLACE HINGE ROD BY REVERSING STEPS 4-6, USING A CORDLESS DRILL ATTACHED TO THE HINGE ROD TO EASE THE INSERTION INTO THE MASTER LOADING DOOR (IF NECESSARY)
• 8REPLACE HOLD OPEN MECHANISM (SEE INSTRUCTIONS PAGE 4)

PART #	DESCRIPTION
86455	10-32 HEX LOCK NUT
91040	HINGE ROD (TYPE III AND IV)
91127	HINGE ROD (TYPE I AND II)
91260	THREADED INSERT

REQUIRED TOOLS
1/8 in. ROD
PORTABLE DRILL
HAMMER
PLIERS

REPLACEMENT OF HINGE ROD

REPLACEMENT OF RIGHT SIDE PATRON COMPARTMENT DOOR

TYPES I, II, III, AND IV

• 1OPEN MASTER LOADING DOOR
• 2DISENGAGE HOLD OPEN MECHANISM FROM TOP OF MASTER LOADING DOOR (SEE INSTRUCTIONS PAGE 4)
• 3REMOVE HINGE ROD (SEE INSTRUCTIONS - PAGE 10)
• 4REPLACE COMPARTMENT DOOR 91111 FOR TYPE I, II, AND III, OR 91108 FOR TYPE IV
• 5REINSTALL HINGE ROD (SEE INSTRUCTIONS - PAGE 10)

• 6REPLACE HOLD OPEN MECHANISM (SEE INSTRUCTIONS PAGE 4)
• 7INSTALL PARTON LOCK ASSEMBLY (SEE INSTRUCTIONS PAGE 22)

PART #	DESCRIPTION
91040	HINGE ROD (TYPE III AND IV)
91108	5 in. COMPARTMENT DOOR
91111	3 in. COMPARTMENT DOOR
91127	HINGE ROD (TYPE I AND II)

REQUIRED TOOLS
1/8 in. ROD
PORTABLE DRILL
HAMMER
PLIERS

REPLACEMENT OF RIGHT SIDE PATRON COMPARTMENT DOOR

REPLACEMENT OF ARROW LOCK DOOR

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOOR
• 2DISENGAGE HOLD OPEN MECHANISM FROM TOP OF MASTER LOADING DOOR (SEE INSTRUCTIONS PAGE 4)
• 3REMOVE HINGE ROD (SEE INSTRUCTIONS PAGE 10)
• 4REPLACE COLLECTION DOOR 91118 FOR TYPES I, II, AND III, OR 91119 FOR TYPE IV
• 5REINSTALL HINGE ROD (SEE INSTRUCTIONS PAGE 10)

• 6REPLACE HOLD OPEN MECHANISM (SEE INSTRUCTIONS PAGE 4)
• 7INSTALL ARROW LOCK (SEE INSTRUCTIONS PAGE 24)

PART #	DESCRIPTION
91040	HINGE ROD (TYPE III AND IV)
91118	3 in. COLLECTION DOOR
91119	5 in. COLLECTION DOOR
91127	HINGE ROD (TYPE I AND II)

REQUIRED TOOLS
1/8 in. ROD
PORTABLE DRILL
HAMMER
PLIERS

REPLACEMENT OF ARROW LOCK DOOR

REPLACEMENT OF RIGHT SIDE PARCEL DOOR

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOOR
• 2DISENGAGE HOLD OPEN MECHANISM (SEE INSTRUCTIONS PAGE 4)
• 3REMOVE PARCEL DOOR SPRING (SEE INSTRUCTIONS PAGE 30)
• 4REMOVE HINGE ROD (SEE INSTRUCTIONS PAGE 10)
• 5REPLACE PARCEL DOOR 91250-1
• 6REINSTALL HINGE ROD (SEE INSTRUCTIONS PAGE 10)

• 7REPLACE PARCEL DOOR SPRING (SEE INSTRUCTIONS PAGE 30)
• 8REPLACE HOLD OPEN MECHANISM (SEE INSTRUCTIONS PAGE 4)
• 9INSTALL LOCK MECHANISM (SEE INSTRUCTIONS PAGE 28)

PART #	DESCRIPTION
91040	HINGE ROD (TYPE III AND IV)
91250-1	PARCEL DOOR ASSEMBLY
91127	HINGE ROD (TYPE I AND II)

REQUIRED TOOLS
1/8 in. ROD
PORTABLE DRILL
HAMMER
PLIERS

REPLACEMENT OF RIGHT SIDE PARCEL DOOR

REPLACEMENT OF LEFT SIDE PATRON COMPARTMENT DOOR

TYPES I, II, III, AND IV

• 1COMPLETELY OPEN LEFT SIDE MASTER DOOR SO THAT THE HINGE ROD IS VISIBLE
• 2REMOVE HINGE ROD (SEE INSTRUCTIONS PAGE 10)
• 3REPLACE COMPARTMENT DOOR 91111 FOR TYPE I, II, AND III, OR 91108 FOR TYPE IV
• 4REINSTALL HINGE ROD (SEE INSTRUCTIONS PAGE 10)
• 5INSTALL LOCK MECHANISM (SEE INSTRUCTIONS PAGE 22)

PART #	DESCRIPTION
91040	HINGE ROD (TYPE III AND IV)
91108	5 in. COMPARTMENT DOOR
91111	in. COMPARTMENT DOOR
91127	HINGE ROD (TYPE I AND II)

REQUIRED TOOLS
1/8 in. ROD
PORTABLE DRILL
HAMMER
PLIERS

REPLACEMENT OF LEFT SIDE PATRON COMPARTMENT DOOR

REPLACEMENT OF LEFT SIDE PARCEL DOOR

TYPES I AND III

• 1COMPLETELY OPEN LEFT SIDE MASTER DOOR SO THAT THE HINGE ROD IS VISIBLE
• 2REMOVE HINGE ROD (SEE INSTRUCTIONS PAGE 10)
• 3REPLACE PARCEL DOOR 91257-1
• 4REINSTALL HINGE ROD (SEE INSTRUCTIONS PAGE 10)
• 5REPLACE PARCEL DOOR SPRING (SEE INSTRUCTIONS PAGE 30)
• 6INSTALL LOCK MECHANISM (SEE INSTRUCTIONS PAGE 28)

PART #	DESCRIPTION
91040	HINGE ROD (TYPE III AND IV)
91257-1	PARCEL DOOR ASSEMBLY
91127	HINGE ROD (TYPE I AND II)

REQUIRED TOOLS
1/8 in. ROD
PORTABLE DRILL
HAMMER
PLIERS

REPLACEMENT OF LEFT SIDE PARCEL DOOR

REPLACEMENT OF PATRON LOCK

TYPES I, II, III, AND IV

• 1OPEN PATRON COMPARTMENT DOOR
• 2REMOVE 5/16-24 LOCK NUT AND CAM 92051
• 3REMOVE CLIP WITH PLIERS (PULL DOWN) FROM BACK OF COMPARTMENT DOOR AND REMOVE PATRON LOCK M206580172N90JJ
• 4INSTALL NEW PATRON LOCK M206580172N90JJ WITH CLIP
• 5INSTALL NEW CAM AND TIGHTEN 5/16-24 LOCK NUT

PART #	DESCRIPTION
	CLIP (INCLUDED IN LOCK ASSEMBLY)
M206580172N90JJ	COMPARTMENT DOOR LOCK ASSEMBLY
92051	LOCK CAM
	5/16-24 LOCK NUT (INCLUDED IN LOCK ASSEMBLY)

REQUIRED TOOLS
1/2 in. SOCKET WRENCH
PLIERS

REPLACEMENT OF PATRON LOCK

REPLACEMENT OF ARROW LOCK

TYPES I, II, III, AND IV

• 1OPEN ARROW LOCK DOOR
• 2REMOVE FOUR (4) 86091 10-32 LOCK NUTS AND 92303 PLATE - LOCK SUPPORT
• 3REPLACE ARROW LOCK INTO POSITION
• 4INSTALL 92303 PLATE - LOCK SUPPORT AS SHOWN
• 5REPLACE FOUR (4) 86091 10-32 LOCK NUTS

PART #	DESCRIPTION
86091	10-32 LOCK NUT
92303	PLATE - LOCK SUPPORT
	ARROW LOCK

REQUIRED TOOLS
3/8 in. SOCKET WRENCH
PLIERS

REPLACEMENT OF ARROW LOCK

REPLACEMENT OF ARROW LOCK LATCH/SLIDE HANDLE

TYPES I, II, III, AND IV

• 1OPEN BOTH MASTER DOORS
• 2REPLACE HANDLE ASSEMBLY
  REMOVE TWO (2) 84998SS 10-32 X .865 SHC SCREW
• 3REMOVE LATCH RELEASE BRACKET 91011 - REPLACE WITH NEW LATCH RELEASE BRACKET
• 4REPLACE TWO (2) 91124 SHOULDER BUSHINGS
• 5ALIGN WITH MOUNTING HOLES AND REPLACE TWO (2) 84998SS 10-32 X .865SHC SCREW
• 6CHECK FOR FIT/FUNCTION

• 7REPLACE MLD LATCH CATCH
  DRILL OUT TWO (2) 91203 POP RIVETS
• 8REMOVE/REPLACE 92063 LOCK BRACKET - REPLACE TWO (2) 91203 POP RIVETS
• 9CHECK FOR FIT/FUNCTION

PART #	DESCRIPTION
84998SS	10-32 X .865 in. SHC SCREW
91011	RELEASE BRACKET
91203	.250 in. DIA X .5 SS POP RIVET
91124	BUSHING
92063	LOCK BRACKET

REQUIRED TOOLS
5/32 in. HEX BIT/ALLEN WRENCH
PORTABLE DRILL
1/8 in. DRILL BIT
PORTABLE POP RIVET GUN

REPLACEMENT OF ARROW LOCK LATCH/SLIDE HANDLE

REPLACEMENT OF PARCEL LOCK ASSEMBLY

TYPES I, II, III, AND IV

• 1OPEN PARCEL DOOR, #1P ON TYPE I, TYPE II, TYPE III AND TYPE IV AND / OR #2P ON TYPE I AND TYPE III.
• 2TO REMOVE/REPLACE COVERS:
  A. REMOVE OR REPLACE PARCEL LOCK COVER 91255 USING THREE (3) 84994 10-32 X .375 1-WAY TAMPERPROOF SCREW
  B: TO ACCESS ARROW LOCK REMOVE PARCEL LOCK COVER 91259 BY REMOVING TWO (2) 84993 10-32 X .312 in. MCGARD SCREWS USING POSTAL MES NO. 110050 MCGARD SCREW DRIVER.
• 3TO REMOVE/REPLACE ARROW LOCK:
  A. REMOVE FOUR (4) 86091 10-32 LOCK NUTS - REMOVE ARROW LOCK
  B. REPLACE NEW ARROW LOCK - REPLACE FOUR (4) 86091 10-32 LOCK NUTS

• 4TO REMOVE/REPLACE PARCEL LOCK CAM ASSEMBLY:
  A. REMOVE ONE (1) 5/16-24 LOCK NUT (INCLUDED IN LOCK ASSEMBLY)
  B. REMOVE ONE (1) 91620 3/8-24 HEX NUT
  C. REPLACE ONE (1) 5/16-24 LOCK NUT (INCLUDED IN LOCK ASSEMBLY)
  D. REPLACE ONE (1) 91620 3/8-24 HEX NUT
• 5TO REMOVE/REPLACE PARTON LOCK:
  A. REMOVE ONE (1) 5/16-24 LOCK NUT (INCLUDED WITH LOCK ASSEMBLY). REMOVE ONE (1) LOCK CLIP AND LOCK. B. REPLACE NEW LOCK - REPLACE ONE (1) LOCK CLIP AND ONE (1) 5/16-24 LOCK NUT (INCLUDED WITH LOCK ASSEMBLY).

PART #	DESCRIPTION
84993	10-32 X .312 in. UNF-2A 18-8 SS PASSIVATED MCGARD SCREW
84994	10-32 x .375 in. UNF-2A 18-8 SS PASSIVATED 1-WAY TAMPERPROOF SCREW
86243	10-32 PRESS FIT CARRIAGE BOLT
86091	10-32 LOCK NUT
M206580 17TN90JJ	CUSTOMER DOOR LOCK ASSEMBLY
91092	PARCEL DOOR BEARING
91099	PARCEL DOOR LOCK PLUG NUT
91255	COVER - LATCHING ASSEMBLY
91258	PARCEL LOCK MOUNTING PLATE
91259	COVER - ARROW LOCK
91610	LOCK ASSEMBLY - PARCEL
	5/16-24 LOCK NUT (INCL. WITH M20658017TN90JJ)
91620	3/8-24 HEX NUT

REQUIRED TOOLS
9/16 in. SOCKET WRENCH
1/2 in. SOCKET WRENCH
MCGARD SCREW DRIVER
1-WAY REMOVAL SCREWDRIVER
STANDARD SCREWDRIVER

REPLACEMENT OF PARCEL LOCK ASSEMBLY

REPLACEMENT OF PARCEL DOOR SPRING

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOOR
• 2PLACE ONE END OF PARCEL DOOR SPRING 86431 OVER THREADED POST ON PARCEL DOOR AND TIGHTEN ONE (1) 86092 8-32 LOCK NUT
• 3INSERT OPPOSITE END OF SPRING THROUGH ONE (1) 91128 8-32 X 0.375 TATPTITE TORX HEAD SCREW AND TIGHTEN TO FRAME AS SHOWN

PART #	DESCRIPTION
86092	8-32 LOCK NUT
86431	PARCEL DOOR SPRING
91128	8-32 x 0.375 TAPTITE TORX HEAD

REQUIRED TOOLS
HAMMER
T-15 TORX HEAD SCREWDRIVER/BIT
PLIERS
11/32 in. SOCKET WRENCH

REPLACEMENT OF PARCEL DOOR SPRING

REPLACEMENT OF SHELF

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOORS
• 2WITH A HAMMER APPLY FORCE UNDERNEATH THE SHELF TO BE REMOVED, DISLODGING IT FROM THE METAL SNAPS HOLDING IT TO THE INSERT PANEL. LIFT AND PULL TOWARD FRONT OF CBU
• 3TO REPLACE THE SHELF, PLACE IT ABOVE THE METAL SNAPS, ALIGN IT FRONT TO BACK, AND APPLY FORCE WITH A HAMMER TO SNAP THE SHELF BACK INTO PLACE
  THIS PROCEEDURE WILL NOT WORK FOR THE SHELF ABOVE A PARCEL LOCKER.

PART #	DESCRIPTION
86051	SHELF

REQUIRED TOOLS
HAMMER

REPLACEMENT OF SHELF

REPLACEMENT OF MASTER LOADING DOOR SLIDE MECHANISM

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOORS
• 2COMPLETELY REMOVE INSERT ASSEMBLY (SEE INSTRUCTIONS - PAGE 6)
• 3DRILL OUT TWO (2) 86098 1/8 in. POP RIVETS AT TOP OF SLIDE MECHANISM AND REMOVE WEAR PLATE
• 4DRILL OUT TWO (2) 86098 1/8 in. POP RIVETS NEAR ARROW LATCH AND REMOVE WEAR PLATE
• 5REMOVE ARROW LATCH HANDLE (SEE INSTRUCTIONS PAGE 26)
• 6REMOVE THE OLD SLIDE FROM THE TOP OF THE INSERT ASSEMBLY

• 7REPLACE SLIDE MECHANISM AND REVERSE STEPS 1-6

PART #	DESCRIPTION
86098	1/8 in. DIA X .328 in. L POP RIVET SS
91019	SLIDE MECH. FOR TYPE III
91037	WEAR PLATE
91086	SLIDE MECH FOR TYPE I, II
91106	SLIDE MECH. FOR TYPE IV

REQUIRED TOOLS
CORDLESS DRILL
PORTABLE POP RIVET GUN
1/8 in. DRILL BIT
3/16 in. DRILL BIT
5/32 in. HEX BIT/ALLEN WRENCH

REPLACEMENT OF A MASTER LOADING DOOR SLIDE MECHANISM

REPLACEMENT OF PEDESTAL

TYPES I, II, III AND IV

• 1OPEN MASTER LOADING DOORS
• 2REMOVE LEFT AND RIGHT SIDE 91079 FLOATING SHELVES, EXPOSING MOUNTING HOLES
  WARNING: 2 PEOPLE REQUIRED TO REMOVE CABINET FROM PEDESTAL, UNIT IS FRONT HEAVY.
• 3REMOVE FOUR (4) 86089B 3/8-16 HEX NUTS AND FOUR (4) 86097 3/8 in. X .688 OD LOCK WASHERS
• 4FROM UNDERNEATH UNIT, REMOVE FOUR (4) 86101 3/8-16 X 1.25 CARRIAGE BOLTS
• 5UNBOLT UNIT FROM GROUND REPLACE PEDESTAL AND MOUNT TO GROUND

• 6TO REPLACE CBU CABINET, REVERSE STEPS 1-4

PART #	DESCRIPTION
86089B	3/8-16 HEX NUT
86101	3/8-16 X 1.25 CARRIAGE BOLT
91079	FLOATING SHELF
91129	PEDESTAL FOR TYPE I, II
91121	PEDESTAL FOR TYPE III, IV
86097	3/8 in. X .688 OD LOCK WASHER

REQUIRED TOOLS
9/16 in. SOCKET WRENCH

REPLACEMENT OF A PEDESTAL

Part#	Description	QTY Type 1	QTY Type 2	QTY Type 3	QTY Type 4
14707	BOLT-CARRIAGE 10-32 X 1.5	2	2	2	2
30807	CLIP-LOCK	10	13	18	14
30697	RIVET TUBULAR .125 X .250 SS	2	1	2	1
30997	RIVET TUBULAR .125 X .312 SS	2	1	2	1
84500	LABEL LOCK & KEY	1	1	1	1
84993	SCREW- 10-32 X .312 MCGARD	4	2	4	2
84994	SCREW- 10-32 X .375ONE WAY	4	2	4	2
84995	SCREW- 8-32 X .25 ONE WAY	2	1	2	1
84998SS	SCREW 10-32 X .62	2	2	2	2
86051	SHELF-CENTER	10	13	18	14
86089B	NUT-HEX 3/8-16	4	4	4	4
86091	NUT-LOCK 10-32 W/NYLON SS	18	14	20	14
86092	NUT-LOCK 8-32 W/NYLON SS	2	1	2	1
86097	WASHER-LOCK	4	4	4	4
86098	RIVET-POP .125 X .328	75	65	92	67
86101	BOLT-CARRIAGE 3/8-16 X 1.25	4	4	4	4
86130	PLATE-OUTGOING MAIL	1	1	1	1
86159	CARD KEY TAG	6	3	6	3
86160	KEY TAG CLEAR	6	3	6	3
86229	SCREW 8-32 X .75	40	44	54	46
86231	SCREW-SHOULDER 6-32 X .187 SS	2	2	2	2
86243	BOLT-CARRIAGE 10-32 X 1.25	10	6	10	6
86262	SHELF-TOP RT	1	1	1	1
86265	LATCH-HOLD OPEN RT	1	1	1	1
86266	SHELF-TOP LT.	1	1	1	1
86267	LATCH-HOLD OPEN LT	1	1	1	1
86274	SHELF ASSEMBLY-TOP RT	1	1	1	1
86275	SHELF ASSEMBLY.-TOP LT	1	1	1	1
86279	GUARD-HOLD OPEN	2	2	2	2
86313	HINGE-COLLECTION DOOR 3"	1	1	1
86323	SPACER-SHELF	2	1	2	1
86409	BOLT-CARRIAGE 10-32 X .625 SS	4	4	4	4
86410	SCREW- 8-32 X .625 PRESS FIT	2	1	2	1
86431	SPRING-PARCEL RETURN	2	1	2	1
86455	NUT-LOCK 10-32 SS	2	2	2	2
91001	INSERT PANEL ASSEMBLY-LT T3			1
91002	INSERT PANEL ASSEMBLY-RT T3			1
91003	CABINET ASSEMBLY-T3 & T4			1	1
91004	PANEL-INSERT T3 LT			1
91005	PANEL-INSERT T3 RT			1
91006	SHELF SUPPORT	2	1	2	1
91007	PLATE-JOINER	2	2	2	2
91008	PANEL-INSERT LT T1	1
91009	PANEL-INSERT RT T1 & T2	1	1
91010	MLD ASSEMBLY.-RT.	1	1
91011	RELEASE-LATCH	1	1	1	1
91015	HOUSING-SLIDE T4				1
91018	HOUSING-SLIDE T3			1
91019	SLIDE-LATCH T3			1
91020	MLD ASSEMBLY.-LT T1	1
91021	BRACKET-ARROW LOCK	1	1	1	1

Part#	Description	QTY Type 1	QTY Type 2	QTY Type 3	QTY Type 4
91023	DOOR-COLLECTION	1	1	1
91027	SHELF-BTM. LEFT	1	1	1	1
91028	SHELF-BTM RT	1	1	1	1
91031	CROSSBAR-TOP RT	1	1	1	1
91032	CROSSBAR-BTM	2	2	2	2
91033	CROSSBAR-CTR.	6	9	13	10
91034	CROSSBAR-ANTI PRY	1	1	2	1
91035	HOOK-LATCH	5	5	6	6
91036	CROSSBAR-TOP LT	1	1	1	1
91037	PLATE-WEAR	2	2	3	3
91038	BUSHING	2	2	2	2
91040	PIN-HINGE T3 & T4			2	2
91042	HINGE-INNER RT T4				1
91043	HINGE-INNER LT T4				1
91044	LT SIDE OF RT MLD T4				1
91046	ACTUATOR	2	1	2	1
91047	DOOR SIDE-LT T3			1
91048	RT SIDE OF LT MLD T3			1
91049	HINGE-OUTER LT			1	1
91050	HINGE-INNER LT T3			1
91053	HINGE-OUTER RT			1	1
91054	HINGE-INNER RT			1
91055	SHIM-HOOK	3	3	4	4
91057	RIVET-POP 3/16 X 0.55 SS	11	11	12	12
91061	BRACE, TOP & BTM	2	2	2	2
91063	LATCHING BRACKET	1	1	1	1
91067	HOLD OPEN ARM	2	2	2	2
91070	CABINET ASSEMBLY-T1 & T2	1	1
91072	WRAPPER-CABINET T1 & T2	1	1
91073	BRACKET-MOUNTING LT.T1 & T2	1	1
91074	BRACKET-MOUNTING RT.T1 & T2	1	1
91075	BRACKET-MOUNT RT T3 & T4			1	1
91076	BRACKET-MOUNT LT T3&T4;			1	1
91077	WRAPPER-CABINET T3 & T4			1	1
91079	SHELF-FLOATING	2	2	2	2
91080	SHELF ASSEMBLY.-BTM	1	1	1	1
91081	SHELF-BTM	1	1	1	1
91082	CHANNEL- BTM CABINET	2	2	2	2
91083	HOOK-CAM	2	1	2	1
91084	HINGE-OUTER RT T1 & T2	1	1
91085	OUTER HINGE T1 & T2	1	1
91086	SLIDE T1 & T2	1	1
91087	HOUSING -SLIDE T1 & T2	1	1
91088	HINGE-INNER LT T1 & T2	1	1
91089	HINGE- INNER RT T1 & T2	1	1
91090	MLD ASSEMBLY.-LT T3			1
91092	BEARING-HOOK CAM	2	1	2	1
91095	LT SIDE OF RT MLD T1 & T2	1	1
91096	RT SIDE OF LT MLD T1 & T2	1	1
91099	NUT-HEX THIN 3/4-27	2	1	2	1
91100	MLD ASSEMBLY.-RT.T3			1

Part#	Description	QTY Type 1	QTY Type 2	QTY Type 3	QTY Type 4
91103	BUMPER-SELF ADHESIVE	4	2	4	2
91105	RT SIDE OF LT MLD T4				1
91106	SLIDE T4				1
91107	DOOR-COLLECTION T4				1
91108	DOOR-COMPARTMENT T4				13
91110	MLD ASSEMBLY.-LT T2		1
91111	DOOR-COMPARTMENT	8	12	16
91112	PANEL-INSERT T2		1
91113	PANEL INSERT LT T4				1
91114	INSERT PANEL RT T4				1
91118	DOOR ASSEMBLY.-COLLECTION	1	1	1
91119	DOOR ASSEMBLY-COLLECTION T4				1
91120	HOUSING ASSEMBLY-SLIDE T1 & T2	1	1
91123	SCREW-TORX 8-32 X .50	11	11	15	15
91124	SPACER	2	2	2	2
91125	INSERT PANEL ASSEMBLY -T3			1
91127	PIN-HINGE T1 & T2	2	2
91128	SCREW-TORX 8-32 X .375	2	1	2	1
91130	HOUSING ASSEMBLY T3			1
91135	MLD ASSEMBLY.-FINAL RT T3			1
91140	MLD ASSEMBLY-FINAL LT T3			1
91145	DOOR ASSEMBLY.-MLD FINAL RT T1 & T2	1	1
91150	DOOR ASSEMBLY.-MLD FINAL LT T1	1
91165	INSERT PANEL ASSEMBLY T1	1
91166	PANEL ASSEMBLY.-INSERT LT T1	1
91167	PANEL ASSEMBLY.-INSERT RT. T1 & T2	1	1
91168	PANEL ASSEMBLY.-INSERT LT T2		1
91190	MLD ASSEMBLY.- FINAL LT T2		1
91194	INSTALLATION MANUAL	1	1	1	1
91195	INSERT PANEL ASSEMBLY-T2		1
91201	HINGE-COLLECTION DOOR 5"				1
91205	MLD ASSEMBLY.-LT T4				1
91210	MLD ASSEMBLY.-FINAL LT T4				1
91211	BLANK-DOOR		1	1	1
91212	BLANK- DOOR T1	1
91215	MLD ASSEMBLY.-RT T4				1
91220	MLD ASSEMBLY.-FINAL RT T4				1
91225	INSERT & SHELF ASSEMBLY-RT T4				1
91230	INSERT & SHELF ASSEMBLY-LT T4				1
91235	HOUSING ASSEMBLY-SLIDE T4				1
91240	INSERT PANEL ASSEMBLY T4				1
91244	MLD/INSERT ASSEMBLY.-FINAL T4				1
91250-1	DOOR ASSEMBLY.-PARCEL 3/4	1	1	1	1
91251	SPRING-PARCEL LOCK	2	1	2	1
91252	CAM- 910A PARCEL LOCK	2	1	2	1
91253-1	DOOR-PARCEL 3/4 SIZE	1	1	1	1
91254-1	DOOR-PARCEL FULL	1		1
91255	COVER-LATCHING ASSEMBLY	2	1	2	1
91257-1	DOOR ASSEMBLY.-PARCEL FULL SIZE	1		1
91258	PLATE-COVER	2	1	2	1
91259	COVER-ARROW LOCK	2	1	2	1

Part#	Description	QTY Type 1	QTY Type 2	QTY Type 3	QTY Type 4
91260	INSERT-THREADED	2	2	2	2
91262	BRACKET-STFNR TP & BTM.	1	1	1	1
91467	ROD-THREADED	1	1	2	1
91511-T1	NAMEPLATE KIT T1	1
91511-T2	NAMEPLATE KIT T2		1
91511-T3	NAMEPLATE KIT T3			1
91511-T4	NAMEPLATE KIT T4				1
91601	WASHER-BEARING	2	1	2	1
91602	DOOR/INSERT ASSEMBLY. T1	1
91604	DOOR/INSERT ASSEMBLY. T2		1
91610	LOCK ASSEMBLY.-PARCEL	2	1	2	1
91615	DOOR/INSERT ASSEMBLY. T3			1
91620	NUT-HEX .375-24 SS	2	1	2	1
91800	PLATE-ID CABINET	1	1	1	1
91803	MAIL SLOT CROSSBAR	1	1	1	1
91910	LOCK ASSEMBLY-910A	10	13	18	14
92051	CAM-LOCK HS	8	12	16	13
92071	TOP-CABINET	1	1	1	1
92300	PLATE ASSEMBLY.-HS ARROW LOCK	1	1	1	1
92301	PLATE-WELD	1	1	1	1
92302	PLATE-LATCH LOCK	1	1	1	1
92303	PLATE-LOCK SUPPORT	1	1	1	1
92304	PLATE-ANTI FISH	1	1	1	1
92700	SPRING-PARCEL CAM	2	1	2	1
92701	SCREW 8-32 X .75	2	2	2	2

How to change a CBU lock:

 

How to change a CBU door: